Is Galvanized Steel Abrasion-Resistant? 5 Safe Handling Tips

The protective zinc coating is what gives galvanized steel its long-lasting durability, providing corrosion resistance that helps structures stand the test of time. It’s the perfect choice for environments where replacement can be costly or difficult, such as industrial facilities and infrastructure. 

Intense abrasions can have a negative impact on galvanized steel’s service life. So, is galvanized steel abrasion-resistant? We’ll preview how simple handling practices can protect that performance over decades of service.

South Atlantic has you covered with reliable galvanized steel and hot-dip galvanizing services that meet or exceed all ASTM standards. For a no-hassle quote, just contact us.

Wondering if galvanized steel is abrasion-resistant? We’ll explore this topic and provide 5 essential ways to help you handle it correctly.

Is Galvanized Steel Abrasion-Resistant?

However, first let’s define what we mean by abrasion-resistance. This refers to the materials’ ability to withstand stress on the surface, whether that’s caused by scraping, impact with another object or contact with other materials. 

In metals, the amount of abrasion resistance depends upon: 

• Coating thickness
• Surface hardness
• Bonding

Hot-dip galvanizing provides a protective zinc coating that is bonded to the steel, not merely painted on it. This means the zinc becomes part of the steel itself. 

As a result, galvanized steel offers strong abrasion resistance, though it is not abrasion-proof. Under most normal service conditions, galvanized coatings perform exceptionally well at resisting surface wear.

Five Safe Handling Tips to Preserve Abrasion Resistance

The following are important tips that will help maintain the life of your galvanized steel’s natural abrasion-resistance:

1. Don’t drag materials across rough surfaces. This will accelerate wear on the zinc coating.
2. Use appropriate lifting equipment. Padded slings, nylon straps, or soft chokers are much better choices than chains or bare steel hooks.
3. Maintain proper storage. Avoid metal-on-metal abrasions by using separators. This is extremely important during transport as well as storage.
4. Protect high-wear zones. Utilize guards, sleeves or other methods to reduce wear.
5. Inspect and repair damage. Regular inspections go a long way toward early detection. Some zinc-rich paints can help restore corrosion protection. 

Why Is the Abrasion Resistance of Hot-Dip Galvanized Steel So Effective?

There are several elements that combine to give hot-dip galvanized steel its abrasion-resistant qualities. These include:

• Layered zinc-iron alloy layers that are harder than the base steel. This dramatically improves resistance.
• Barrier and wear behavior against scraping and impacts. In fact, the zinc-iron alloy layers can be harder than many structural steels.
• Progressive protection from underlying alloy layers is still effective even if the outer layer wears down over time.

What Are Common Applications for Galvanized Steel?

Some of the common applications for galvanized steel include:

• Agriculture
  • Fencing
  • Gates
  • Livestock enclosures 
• Transportation and infrastructure
  • Guardrails
  • Bridges
  • Signs
  • Utility poles
• Construction
  • Scaffolding
  • Framing
  • Fasteners
• Material handling
  • Conveyors
  • Storage bins
  • Chutes
• Marine and outdoor environments
  • Docks
  • Piers
  • Coastal hardware

Can Heavy Abrasion Compromise Corrosion Protection?

During normal service conditions, most abrasions occur gradually over time. As a result, they do not have a significant impact on the corrosion protection of zinc. However, if subjected to extreme wear or tear, the zinc coating may wear away faster than expected.

It’s important to note that the corrosion protection is only compromised when abrasion removes the zinc completely and exposes the bare steel. Because zinc is “sacrificial,” minor scratches do not typically affect corrosion protection.

Even with zinc’s self-healing properties, it does have its limits. Deep gouges, extensive grinding or heavy wear that removes significant coating thickness will need repair. 

For Reliable, Quality Galvanized Steel, See How South Atlantic’s Got You Covered

While we proudly stand by the quality of our products, we know that quality is only part of a much larger picture. You don’t need the headache of wondering if products will arrive on time or if you’ll receive unpleasant “surprise” surcharges.

You won’t need to worry about material uncertainty slowing down your project. See why we’ve been trusted by national brands for more than 50 years. Request your quote today.