How Are Galvanized Steel Lintels Made? The Step-by-Step Process
Galvanized steel lintels are an important component of construction projects as they provide support and stability to buildings.
They are made from steel that has been coated with a layer of zinc, which protects them from corrosion and rust. Because they are so vital, you may have wondered ‘how are galvanized steel lintels made?’.
Below, we will discuss the step-by-step process of how galvanized steel lintels are made and why they are a superior choice for construction projects.
How Are Galvanized Steel Lintels Made? The Step-by-Step Process
Step 1: Manufacturing the Steel Lintel
The first step in making a galvanized steel lintel is to manufacture the steel. This involves heating and melting iron ore in a blast furnace, which is then refined into steel. Then, we roll the steel into long sheets and cut them to the desired length for the lintel.
Step 2: Galvanizing the Steel
How are galvanized steel lintels made?
Once the steel lintel has been manufactured, it is placed through the hot-dip galvanizing process. During this process, it is coated with a layer of zinc to protect it from corrosion and rust.
We then dip the steel lintel into a bath of molten zinc, which coats the entire surface of the steel. The zinc reacts with the iron in the steel to form a layer of zinc-iron alloy on the surface, which provides a durable and protective barrier.
Our zinc meets the stringent B6 ASTM standard.
The ASTM standards ensure that galvanized products consistently and reliably meet certain performance criteria. The standards define the minimum thickness of the zinc coating and set guidelines for surface preparation, temperature control, and other factors that can affect the quality of the coating.
This helps to ensure that galvanized products will provide effective protection against corrosion and have a long service life.
Step 3: Finishing and Quality Control
We inspect the steel lintel for quality control after galvanization. In addition, we identify and correct any defects or imperfections. We ensure the lintel is ready for installation. This may mean adding necessary features such as drill holes or flanges.
Why Galvanized Steel Lintels Are Superior
We’ve explored ‘how are galvanized steel lintels made?’ but why is galvanizing vital to the success of your project? Let’s take a look at why hot-dip galvanizing always produces a superior product.
Galvanized steel lintels offer several advantages over those that are not galvanized. These include:
Protection from Corrosion
The layer of zinc provides a protective barrier that prevents rust and corrosion from developing. Therefore, galvanized steel lintels have a longer lifespan and require less maintenance than those that are not galvanized.
More Durable
Galvanized steel lintels are more durable and can withstand harsh environments. They are resistant to damage from moisture, chemicals, and other corrosive elements, making them ideal for use in coastal or industrial areas.
More Cost-Effective
Galvanized steel lintels are a cost-effective choice for construction projects. While they may have a slightly higher upfront cost than non-galvanized lintels, their longer lifespan and reduced maintenance requirements mean that they offer a better return on investment over time.
Need Galvanized Steel Lintels? South Atlantic Has You Covered
We’ve explored ‘how are galvanized steel lintels made?’ and why they are an essential component of many construction projects. This process includes manufacturing, galvanizing, and finishing. The result is a durable and long-lasting product.
Therefore, builders choose galvanized steel lintels to ensure their projects are built to last. In addition, galvanized lintels also require minimal maintenance over time.
We have an extensive collection of lintels in stock, including eave lintels and angle iron lintels.
Want to learn more? Take a look at our popular article, “The Buyer’s Guide to Steel Lintels.”
Experience. Dedication. Excellence: South Atlantic Is an Industry Leader
With almost 50 years of experience, we have a proven track record of providing superior customer service and high-quality galvanizing solutions. Our team of experts understands your specific needs and delivers customized solutions that meet your project requirements.
But many businesses can say that.
We take it a step further.
It’s important to stand by our product. We adhere to the highest ASTM standards with an industry-leading 25-point QA process.
We’re able to help you overcome logistical challenges. We have an extensive array of inventory in stock, which can save you time and money.
Contact us today to learn more about our services and how we can help you with your next project. With our experience, expertise, and commitment to customer satisfaction, we’ve got you covered.
